Basically, the process consists of taking the raw feed material and separating it into two fractions where one fraction has a higher protein concentration, and the other has a higher starch concentration. One method to accomplish this is through dry, mechanical milling and separation.

The process starts with the raw feed, which, in this example, has a 22% protein concentration, and through mechanical processing the feed is divided into two streams: one with a higher protein concentration of about 35%, and the second stream with a lower protein concentration of approximately 16%.

Of equal importance is the ratio of each fraction. The desired high protein fraction in this case is 1/3 of the total feed.

Because of recent regulations in trying to eliminate animal protein, vegetable proteins have become the primary alternative in a variety of products, including feed for livestock, fish food, baby foods, and other food protein enrichment applications.

The starch fraction can also be used in cattle feed and the food applications listed here. One of the major challenges with the mechanical process is to find an economically viable use for the starch fraction, since it typically is going to be 2/3 of the process output. I have listed a few applications it can be used for, like noodles, thickening agents, confectionery products, and animal feed.

There are a few common elements that must be mentioned when talking about pulses. Let’s start with the outer most layer: the hull. This is a fibrous material which is typically tough to grind, and the amount present in the feed will significantly affect the throughput of a milling system. This is why the de-hulling process is so crucial in providing clean feed material for the improved performance of the mechanical protein shifting process.

The protein and the starch come next. Where protein is relatively easy to grind compared to starch particles, which allows us to produce a product with the right amount of energy, the protein particles are reduced in size more than the starch particles. This will then allow the protein and starch particles with different particle sizes to be separated, concentrating the protein and the starch into different fractions.

If the process is elaborated upon, the first step is to grind the feed material followed by passing this ground material through a high efficiency air classifier where the material stream is split into coarse and fine fractions.

The fine fraction is protein enriched and the goal is to maximize the yield of this fraction while maintaining the required protein concentration.

Peas, which have a protein concentration of about 25%, can be processed in the manner described to produce a protein enriched fraction of about 55%.

This material is processed using a Air Classifying Mill and an Air Classifier . The combination of this equipment for size reduction and classification produces the highest yields of the protein and starch fractions.